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Cyclone separators from bg filtration: Efficient separation of solid and liquid components from air flows

Cyclone separators are indispensable devices for separating particles or liquids from air or gas flows. They are used in many industrial applications and offer an energy-efficient and low-maintenance solution for pre-filtration or main filtration. bg filtration develops cyclone separators that are specifically designed for the product to be filtered, the operating pressure, the environment (including ATEX zones) and the installation site.


How cyclone separators work

Cyclone separators use centrifugal force to efficiently separate solid and liquid components from air flows. The air flow is set in a rotating motion, whereby heavier particles or droplets are pressed against the wall of the cyclone and discharged downwards. The cleaned air then flows upwards through an immersion tube in the middle of the separator and exits the system.


Advantages of cyclone separators from bg filtration

The cyclone separators from bg filtration offer numerous advantages that make them the first choice for companies that rely on high-quality filtration solutions:

  • Adaptation options to
    Product to be filtered: The cyclone separators can be adapted to the properties of the material, e.g. size, density and condition of the particles.
    Operating pressure: Designed for low and high pressures.
    Installation site: Adaptation to limited space or a special environment.
  • Efficient separation
    Thanks to their individual design, our cyclone separators efficiently remove both solid and liquid components from air flows. This reduces the load on downstream filter systems and increases the overall efficiency of the system.
  • Low maintenance and durable
    Cyclone separators contain no moving parts, which minimizes maintenance requirements. The robust design ensures a long service life, even with intensive use. Wear plates are used for particularly abrasive materials.
  • Energy efficient
    By using centrifugal forces, no additional energy source is required, which lowers operating costs and reduces the environmental impact. Pressure losses are minimized thanks to individual design.
  • Installation in potentially explosive atmospheres
    bg filtration offers ATEX-compliant filter solutions for zones 21, 22 and 2


Areas of application for cyclone separators

The cyclone separators from bg filtration are used in a variety of industries and processes:

  • Food industry: Separation of spices, flakes, muesli or feed pellets from air streams.
  • Chemical industry: Removal of chemical particles or liquid droplets from process air.
  • Pharmaceutical industry: Separation of dusts and liquids in the production of pharmaceuticals.
  • Building materials industry: Separation of cement dust, sand or other solid components.
  • Wood processing: removal of chips and dust from exhaust air systems, conveying of pellets

 

Cyclone separators as pre-filters

Cyclone separators are ideal for use as pre-filters. They reduce the load on main filter systems, extend their service life and reduce maintenance costs. In combination with other filtration solutions from bg filtration, such as dedusting filters or drum filters, they offer a highly efficient overall system.

 

Why bg filtration?

bg filtration is known for high quality as well as innovative and customized solutions in the field of filtration and product separation. Many well-known companies have been relying on our products for years. We offer:

  • Consulting expertise: an experienced team is on hand from planning to commissioning.
  • Individual solutions: Each application is analyzed in order to develop a perfectly matched system.
  • Sustainability: Optimum design for maximum energy efficiency and resource conservation.
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